Thanks for all the input from everyone, i was trying to get ideas from fresh minds and i thank you all :bow: :bow: this site is the best!!!
I have changed the sights, as suggested, ran up through the powder charges as suggested, tried FF as suggested, tried circle fly cards and felt wads, several lubes, patch material from .010-.022
swabbed between shots, not swabbed between shots.
starting to lean towards binding in the stock, shooter error (nut behind the butt) not ruling it out, but cant comprehend the two groups being as tight as they are, seems as tho it would be all over the place if it was human error, and no groups at all. I don't know but i will get another shooter to be sure. Thinking about treating it like a center fire, floating the barrel from the wedge forward and re bedding from the wedge to the tang. I WILL win this battle, have been wanting a .54 too long to give up. I will keep you posted as to any progress made.
Witnessed a colerain barrel that was doing similar, he was tired of fighting with it and replaced it with a rice, i may do the same eventually, but i need to figure this out so i can sleep at night, a rifle that is not accurate is nothing more than a stick that makes noise, and worthless to me.
thanks again!
James :v