Kapow said:
I'm only just recently learning how prone muzzle-loading rifles can be to accidental discharge....
Prior to that I had a Lyman gpr percussion rifle discharge in a similar fashion to your experience. In swinging the rifle around to take aim the hammer caught on my clothing and retracted back from half cock far enough to strike the capped nipple even though the trigger was never touched.
I believe that was a design flaw in that the cup face of the hammer wasn't indented enough to clear the nipple at half cock....
No. The thing that caused your GPR was not a design flaw and it wasn't due to the hammer position at half cock.
ALL of the rifles but a very few, that have double set triggers have a "fly" in the lock.
This "fly" allows the sear to enter the half cock notch when the hammer is raised from the fired position to half cock.
It also
blocks off the half cock notch so that the sear
cannot enter the half cock notch as soon as the hammer is pulled back further than the notch.
This
blocking off the access to the half cock notch is necessary to allow the hammer to fall from the full cock position all the way down to the cap to fire the gun.
Without the fly, the falling hammer and its attached, now rotating tumbler will cause the sear to enter that half cock notch when it reaches it.
That not only will cause the gun to not fire but it often results in a broken sear and/or half cock notch.
People need to remember, on a rifle with double set triggers, any time the hammer approaches the full cock notch, the fly will be blocking off the half cock notch as the hammer falls.