The steel is hardened through a special process using a bath of molten lead where the forged steel blade is immersed at 800 °C (degrees Celsius).[1] The efficient metal-to-metal heat transfer, from the surrounding lead to the steel blade, enables fast and uniform heating of the steel at the optimum temperature for maximum hardness. The annealing stage follows the hardening process, where at 300 °C the steel becomes flexible and brittleness is eliminated according to phase diagrams for steel.[1][6]
The razors begin as rough razor blanks manufactured to Thiers-Issard specifications by their steel supplier. The first step toward producing a finished razor is to clean up the rough blank using a heavy forge in a process called "detourage."
After forging, a hole is drilled in the tang that will accommodate the pivot pin. This step is done this early in the process because after the lead hardening process that is used on their best quality razors, drilling would be quite impossible.
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