YES, I always do... and especially am wary of USED GUNS. You never know what the previous owner(s) might have been shooting through the barrel.
Depending on how heavy a caliber and wall thickness of the barrel and breech, determines what kind of "proof load testing" that I decide to use.
I also consult the back of the Dixie Gun Works catalog to see what Ye Olde English Proof Laws used for their loads.
Generally I only proof test with a 150% charge weight of what the manufacturer recommends as a maximum load for their gun.
Rarely though I will run a double charge proof, again, it depends on the barrel dimensions and type.
Sometimes I have used FFFg instead of FFg. I usually DO NOT load a double ball due to the very real possibility of creating an obstruction in the barrel. That would most likely ring my barrel (at best), or rip the barrel apart like the ones in those old cartoons, or 3 Stooges short films.
I try to find a very heavy close fitting conical and will paper patch it to get an even tighter fit. Using ball, I use the tightest fitting ball and patch combination that I can ram down onto the powder charge.
I have yet to "blow up" a barrel during my proof tests, which to me says a lot about the quality of the steel and the exttra margin of safety built into most muzzleloaders.
Regarding an old original muzzleloader... I only ever owned one which was for a short time and then I traded it off (stupid move on my part) for something that I "wanted" more desperately at the time. I was "very cautious" when I proofed this fine old gun.
FYI...
Once upon a time... A friend and I were going to "make a musket using a modern 12gauge barrel blank. We wanted something diffrent for a "breech plug", so that we could break down the barrel for cleaning straight through.
We made our own breech plug that was just a closely fitted, tight tolerance plug (which had two o-ring grooves and o-rings) that was bolted to an ELL shaped bracket. This then was bolted to the bottom of the barrel--which had a thick flat section at the breech end. The plug and the barrel's breech were NOT threaded together. NOTE: For our proof firing test, we used patched .660 round balls in that .680 bore. We worked our way from 60gr FFg all the way up to 180gr FFg. We removed the breech plug every time and measured the barrel wall thickness and the plug dimensions to check for stretching. We found no changes. Then we loaded a 270gr FFg charge--which we considered extreme, and it was 150% of that 180gr charge. We determined 180gr as the maximum charge for shooting that our shoulders could tolerate, IF we went ahead and decided to make a musket from this barrel. The 270gr charge of FFg still did NOT cause any dimensional changes and we had the opportunity to have it magnafluxed and checked by a couple of engineering friends to see if things had been stressed. There was absolutely no problems with it.
BTW, we chronographed every step of the testing. That 28" barrel with 270gr FFg and a .680" diameter round ball (473gr) produced 2400 feet per second and 6051 ft.lbs of muzzle energy. :what: We watched the bullet strike an area of shale on the side of the hill where we were test firing. It looked like a small cannon round had hit and it got to that point, 175yds away, rather quickly!!! That was ONE FUN TEST!
Shoot Safely!
WV_Hillbilly