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- May 6, 2014
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I agree with Dick and others that the casting was not fully cleaned up and left this long/thin "casting line" on the frizzen. (As an example, think of a ball you cast and can't completely cut off the sprue with a sprue cutter.) It could also have been where the molds did not line up "persactly" and left this casting line.
There is a distinct possibility that casting line is holding the bottom of the frizzen up off the top of the pan and could allow powder to be flung out when loading, handling, or moving. My Unit had problems with that on many of our reproduction Italian and Japanese Muskets when we did "cast about" during the loading and firing of blanks because the frizzen to pan fit was so sloppy in many of our repro muskets.
"Dressing" that casting line may be able to be done with a fine file, but more likely it will be too hard for that. It could be done with a diamond file, but many people don't have one. The easiest thing to do is tightly wrapping a piece of 180 or 120 grit garnet paper (sand paper for metal) around a file that covers the whole bottom of the frizzen and putting pressure on the area of the line while you file/sand to clean the casting line off.
Some hardware stores sell individual sheets of garnet paper and at others, you have to buy a small package of a few sheets. The latter may be a good option as it might contain coarse, medium and fine grit garnet paper and after getting the casting line off, you can polish the bottom of the frizzen with the finer grit garnet paper sheets.
Gus
There is a distinct possibility that casting line is holding the bottom of the frizzen up off the top of the pan and could allow powder to be flung out when loading, handling, or moving. My Unit had problems with that on many of our reproduction Italian and Japanese Muskets when we did "cast about" during the loading and firing of blanks because the frizzen to pan fit was so sloppy in many of our repro muskets.
"Dressing" that casting line may be able to be done with a fine file, but more likely it will be too hard for that. It could be done with a diamond file, but many people don't have one. The easiest thing to do is tightly wrapping a piece of 180 or 120 grit garnet paper (sand paper for metal) around a file that covers the whole bottom of the frizzen and putting pressure on the area of the line while you file/sand to clean the casting line off.
Some hardware stores sell individual sheets of garnet paper and at others, you have to buy a small package of a few sheets. The latter may be a good option as it might contain coarse, medium and fine grit garnet paper and after getting the casting line off, you can polish the bottom of the frizzen with the finer grit garnet paper sheets.
Gus