I didn't say you COULDN'T drill a larger hole. I just said it makes it more difficult to get the needed compression to light the tinder.
I don't see any kind of palm rest on your piston. What are you using to drive that stick down into your "cylinder"??? A mallet of some kind? The purpose of a fire piston is to give the primitive hunter a means of making fire without any tools other than his bare hands, and the piston, or what he can gather in the forest.
http://www.firepiston.com/
I have the plexiglass one made by Steve Jeung. I bought it specifically so that others could see that the ember is created inside the piston, and not by some " trick " gimmick. Mine also uses O-rings, rather than braided string and grease. Because of the width of my hands, I cannot simply push the rod in as is shown in the video clip. Instead, I have to bang the handle, or knob of the piston onto something solid while holding the cylinder, to get the needed compression to light the tinder. If I made one for myself, I would make the cylinder larger, and longer, as well as the diameter of the handle or knob to protect my palm.