Becasue you are cutting patches now. Maybe if you change how you lube the patches, or change something else, it will work. But not now. I had a foreign made gun with a very sharp muzzle. I wrapped fine emery cloth over the handle of a file, and used the butt end to knock off the sharp edges on my rifleing so I would stop cutting patches. The rifling consisted of " scratches " in the barrel, with virtually no depth to the grooves. So, I used a .445 ball, and .010" patches in that gun. It was very accurate, after I rounded that mozzle to stop the patch cutting. I tried using .440 " diameter balls and a .015 patch, and while they shot okay, I did not get the accuracy I did using the .445, and the smaller patch. They were also harder to seat, as there just wasn't any room for the extra material of the .015 patch to Go, as there would have been with cutting rifling and deeper grooves. My brother has a new .45, with an American-made barrel, and is using .440 balls and a .015 patching, and the combination loads easily, and seems to shoot as good as anyone could dream. Patches look fine when we pick them up and examine them. He wants to play around a little with .018, and .020" patches , just to see if a tighter patch will produce smaller groups.
Roundball is right about measurements being second only to hands on experience. You have to take the gun out and shoot it to figure out what will finally work the best. The loading data and suggestions on combinations we give here will generally get you on the paper at 50 yds. However, only playing around with different powders, loads, patches, lubes, and different diameter balls will you be able to find what works with a given gun.
Best of luck to you.