There is a gentleman down in Bettendorf Iowa who offers heavy-duty fry pan blanks. He's a member of UMBA - the Upper Midwest Blacksmith Association. His ad is in the classifieds section on their web site, but make sure you go to the correct site --
www.umbaonline.org Just searching for UMBA can lead you to some ... questionable ... web sites.
As he describes them:
9" dia. 2" tapered sides, 12 gauge stock (2.5 lb.) with or without 3/16" holes for the handle (he will pre-drill two rivet holes for you)
$10 each 1 to 4
$9 each 5 to 9
$8 each 10 or more
Shipping $5 plus $.75 per skillet
Bob Tuftee
3855 Aspen Hills Drive
Bettendorf, IA 52722
[email protected]
Several years ago, he invested in the top/bottom dies to form these from circles of sheet iron. The diameter of the bottom is 7 inches. I picked up about a dozen a number of years ago at a blacksmith hammer-in. That thick 12 guage really works well as a fry pan. A lot like cast iron, but not as "fragile". And you can always heat it up and shape it some more. For a while he had been offering them in 14 guage - still pretty good and less overall weight.
The big problem with something like this is that somebody needs to initially invest the time/money in making up the proper forming dies, and then have access to the press to "stamp" them, and a cutter for the original sheet iron circles. It will quickly run a couple hundred bucks - and all on the "chance" you will recoup that investment somewhere down the line. As far as I have been able to find out, Bob is the only one doing this without going out of the country to look.
I've run into the same problem with the Tourtieres I want to make - getting those initial "pans" made. No small shop that I have talked with so far wants to get involved in the project unless we are talking about runs of 50 to 100 units. And I would have to pay to have the dies made, of course. And no, Bob's fry pan blanks will not work for my project.
So it goes. Hope this helps.
Mikey - that grumpy ol' German blacksmith out in the Hinterlands