As a general rule (actually, I have yet to see it otherwise) the sear will be at its lowest position at half cock. The trigger needs to have at least a tiny bit of slack at this point, so it's not bearing on the sear, as was stated. Many modern shooters simply cannot stand this... my personal response is "too bad. Deal with it, people 200+ years ago did." :haha:
I don't know how tall the "boss" on the trigger plate you have is, but I can imagine it's too short and may place your pin too low. I have found the ideal location to be at almost the same vertical level as the sear screw (a touch lower, usually) and at a distance of 1/2" from the sear "arm". The pin needs to be high so that the trigger lifts the sear up, and doesn't try to drive it forward (as it will do with a too-low pin), which will just make a heavy, grindy trigger. I once followed all the advice and put a trigger at something like 3/8" or maybe even 1/4" from the sear. Oh, it was a light pull.... when it finally got around to letting off. Very LOOOOONG pull. I have put them at 1/2" ever since and never looked back. The trigger pin distance has very, very, very little to do with the pull weight, which is pretty much determined by the weight of the sear spring and the angles of your fullcock notch/sear nose. :wink: