Well ....thats a great question and i do not know . Mere speculation here but when the trade guns started with the HB Co. in the 17 th century the only thing I can think is ....the barrels were already made that way and they didn't want to change the making process . I have no idea if this is true because , as you surmised , it would have been easier and a bit cheaper to not have the breech section octagon . They weren't forged octagon , or at least they weren't all forged octagon , as many original barrels you take out of the stock and the bottom section is still in the round to save time and $ . I just cut the breech section off an original barrel couple fays ago , top that shows is Oct. bottom is still in the rough round , kinda neat .... Why ? Your guess is as good as mine . I think it was more of a " style " thing that they were already doing it that way and it just carried over to the trade guns too or ...the process in that they were made , it was just one of the steps in a very specialized manufacturing process and they just did not want to or have to change it , how the barrels were made , maybe the builders did not make the barrels but bought them and thats the way they came.... The trade guns made by Wheeler were left round sometimes ? Good question Red . To this day , I buy my blanks from Ken then I grind the flats on them.....I'm a glutten for punishment too ! LOL