Communication in writing is tough. You're jumping to conclusion about my skills and depth of knowledge is way off base.
The end of any breech plug must form a tight, leak-proof fit against the interior shoulder of the barrel. This is a safety issue.
TC did not understand this and did it wrong on many rifles. The gap caused fouling to rot the threads. Pyrodex made it worse. They did not fit anything; they forced the barrel to line oup with a flat by brute force, and only on the outside shoulder. This sometimes overstressed the barrel and threads. Add some corrosion and it could cause the strength to be compromised of the whole assembly.
The fit of a patent breech on the outside shoulder is an aesthetic issue. One certainly could avoid the task of properly fitting the plug by using a copper washer on the outside. It is a mickley mouse way out of doing it right.
To do the job properly both shoulders should mate up at the same time, with 100% contact.