I have not made paper shot cups for a 24 gauge gun. However, I did a lot of work with my 12 gauge, so I can offer you some tips in using Post-It note paper, that will save you some of my errors. :surrender: :thumbsup:
The first problem is to find something the right size for a forming Mandrill. No one makes .54" dowels. I would( being cheap) take my caliper to a local office supply store, and look at the various tube-shaped pens, markers, flow pens, etc. and see if I could not find some smooth pen with the right outside diameter to use as the "MANDRILL", to form the cups.
If not, I would get a dowel in the nearest larger size- 5/8"- at the hardware store, or hobby shop, and file or turn it down to size. ( Woodshops have the needed equipment. If you are friends with the owner, and impress him by removing rings, necklaces, and wrist watches in front of him before you go near his power equipment, he may just let you use a lathe to turn down your mandrill to size. Take your own calipers. I have not met any professional worker who likes loaning his tools to anyone, even within his own shop. Take your own shop apron with you( and wash it if you buy it new, so It at least looks like you have worn it before!) Take ear plugs, and safety glasses, too.)
You are wanting to make a cup to fit inside a .570 diameter bore. The cup has to be SMALLER. PLEASE, Don't ask me how I know that is important. Thank you! :thumbsup:
I am thinking that a .54-56 caliber mandrill, and either 28 gauge OS cards, or the smaller .50" OS card wads can be used, along with 24 ga.( .579" bore) cards, or wads, in loading your shotgun.
I formed a cylinder over a properly sized mandrill( a magic marker, of all things), with 2 wraps of the Post-it note paper around the mandrill, with the glue strip holding the cylinder together. ( You have to cut the post-it Note paper to proper size for this to work.)
I put a smaller sized OS card(16 ga.)( If you have them, you can use a felt wad) inside the end of the tube- which is extended 1/2" beyond the end of the mandrill for this purpose),to become a form to keep the cylinder/tube, concentric. I then folded over the ends of the tube to close in behind the OS card. Some people glue the end. A .54 cal. OS card should fit inside a .58 cal. shotcup.
Some tape the ends over. I don't want tape rubbing against the bore, leaving petroleum based glues, and plastics, in my barrel.
What I did to SEAL the ends of the cup over that OS card was to dip the paper cup into melted wax( I used paraffin, but have beeswax to use the next time.) I let the wax come up the cup about 1/2" or the depth of my cat food( tuna) can. Then I removed the cup from the molten wax, and place it on wax paper on my kitchen counter, next to the stove where all this "witches Alchemy" was being done-- and held( with downward pressure on the mandrill) the folded ends closed until the wax cooled- about 5-10 seconds.
Then I removed the paper cup from the mandrill, and repeated the process.
This makes the basic cup for you. How long it is, or whether you slit it( ala modern plastic shotcups), will be up to you.
I found that using Post-it note paper and 2 layers for the wrap the shot separates from the cup just fine. 3 layers turned it into a SLUG!, however. :shocked2:
And only 1 layer just made confetti in front of the barrel, and terrible patterns.
I found that I had to lube the bore with a greased cleaning patch, to get more consistent patterns. I ran the greased patch down on top of the OS card, as I pushed the shot cup with shot in it, down the bore. This saved movement and time loading the gun. The cleaning patch comes out of the barrel, leaving the bore clean, and greased. That protects the bore from rusting, and helps the paper shot cup SLIDE over the bore, rather than rubbing against it.
Of course, the paper cup prevents the lead shot pellets from touching the sides of the bore, so you get no lead streaks to mess with subsequent shot patterns. Not much of an issue hunting, but makes a big difference on the clay target ranges.
Patterns? In my 12 gauge, I saw a bit of improvement in the patterns using the cups. From cylinder bore, I got at least Improved Cylinder, and some that were Skeet 2 patterns, as far as choke. I figured the paper shot cup gave me an extra five yards, and perhaps a bit more.
Mine were made with slits, and I need to do more work with paper cups without slits to see if I can get the cups and shot to both separate reliably, and give tighter patterns. I think I may have made my slits too long, and that I will get better( tighter) patterns, if the slits don't exceed 1/4" in length.
Oh, The wax melts in the barrel, and helps lubricate, and keep the BP residue soft for cleaning. The Barrel( and any cleaning patch you run down) looks "wet", but it was not condensation, but the melted wax that was the source of the Liquid that made them look wet. Interesting. Unexpected, BTW.
If you want a flat surface to Push the shot from your cup, that is why you insert the OS card, or wad, into the bottom of the cup when forming it. I used OS cards, as I want a flat, hard, surface to push the shot from the muzzle Equally.
Soft "cushion" and wool wads have a nasty habit of letting pellets stick into them. Its only a few, but I want all the shot to leave the barrel as a group, with those pellets in back pushing the pellets in front, for consistency. I am also Cheap- I said that, I am sure. I don't like 10-20% of my lead pellets hitting the ground inside 20 yards, before they ever get to the target I am aiming to hit.( the total number of shot pellets damaged by rubbing flats on the sides of the bore.)
The observation about the paper shotcup patterns I can make, in comparing them to patterns shot from the same gun without the cups, is that the patterns appear to be more round, and the shot seems to be spread more evenly in a 30 inch circle.
If you don't want to push the shot out of the cup with a "base wad", ( that's what I call it), you can put a 24 gauge wad in the barrel before you load the paper cup. This will then push the entire cup and shot load out the barrel and act as a better sealer of gases behind the shot cup( it is paper, after all.)
I do both in my 12 gauge- a 12 gauge OS card down the barrel, and a `16 gauge wad on the inside of the paper cup.
WHY OS cards? Instead of cushion wads, or thicker, OP wads? I am trying to keep the cup as light in weight as possible, so it doesn't follow and "bump" the shot load after the shot is released from the cup. With the light weight OS cards, The cup falls away yards in front of the muzzle, rather than traveling more than 25 yards, as I have found cushion wads do. Doughnut hole patterns result.
I hope this helps. The .58 caliber( 24 gauge) smoothbore will make a nice, light weight(I hope) shotgun gauge for taking small game. Bob Spenser has some load data on his site- Black Powder notebook-- that you can use.
My experimenting came to a halt when I ran out of my limited supply of 16 gauge cards. I will pick up some more when I go to Friendship this year.
I am not sure that using these paper shot cups will produce as good a result as using Makeumsmoke's Fabriccups.
(http://www.muzzleloadingforum.com/fusionbb/showtopic.php?tid/245826/post/847484/hl//fromsearch/1/#847484)
His method seems to be a lot more simple to do, and less work over a hot stove, than working with paper cups. Now, using wax paper cups, or dixie cups, or Ketch up cups, to form shotcups has some real possibilities for convenience. Carrying some wax paper squares, and a forming stick( or your finger, if its small enough to fit that bore size) of the right size so that you can make these up in the muzzle as you load your shotgun makes a lot more sense, than all the work I did with the Post-It note paper, even tho the cups I produced worked better than expected. :hmm: :idunno: :surrender: :thumbsup:
Based on the observations I made when trying to decide how may layers of Post-it Note paper I need to wrap around the mandrill, I am thinking that a single Reeses Peanut butter cup paper will not be tough enough to stay together, with the pellets rubbing it into the bore. I suspect 2 layers of even those wax paper cups will be needed to survive the trip up the barrel. But, I haven't worked with them, yet. It will make an interesting experiment to try. :hmm: