First Build and questions.

Also, I have another question. How in the world did they mount these brass front sights? I can't see any evidence of solder of dovetailing. The plan is to get a small block of brass and file it do get the shape of a front sight, but I have no ides how they mounted them.

That barrel inlet is a puzzle. But I would not get panicky yet a lot of barrels burst through here.
I think it is a little deceiving as well. I think it may need to come down far less than you think but you won't know without fitting the breechplug.
The crux will be does it foul the lock with the barrel set right?
I am thinking silver solder was probably used. Even braze would work right up there but I hate the idea of getting a barrel that hot.
If not then there would need to be a post going through to the bore and that would be harder to do.

I was just watching a vid by Bill Raby on his fusil build, his barrel did the same thing only it was far lower into the lock mortise. I think I have nothing to worry about considering how much wood I have to work with. Now my concern is making sure the barrel doesn’t go into the ramrod tube mortises, but I’m sure if I measure everything I’ll be fine.

It looks like everything is going fine so far.

billraby said:

It looks like everything is going fine so far.

Click to expand...

Bill says it's good.
It's good!

BTW have a look at what he does on the 4 bore build

Hi,
Here is how that front sight was mounted. A mortice is cut into the barrel. The sight blade is made with a tiny dove tail filed around the bottom. It is placed in the mortice and the edges of the mortice are peened to push the steel into the dovetail on the blade. No solder needed.





A version of this on high end guns is the silver spider sight shown below. Same method but a little more intricate. In this case, the mortice is dovetailed and the silver is peened into the dovetails. The blade is riveted and soldered to the star base.

Oh wow, would have never thought about that, thanks Dave.

Well, it’s been about 20 days since I posted here, might as well post some progress. Due to school and spring break, progress has been.... slow. Barrel is fully inlet, now I’m currently inletting the barrel with the tang attached. (Black stuff on barrel is violin rosin from when I reattached the tang)



Never would have thought building guns was as fun as it is. I thought the most work I’d get done in a days is about 2 hours. When I work on this gun, I regularly throw on a documentary and listen via Bluetooth speaker and work away for 5 hours. Those with TRS barrels, how resistant are they to rust? Spring in Kansas is very rainy, and with the gun being in my garage, I obviously don’t want the barrel to rust.

For those who are interested, I watch my documentaries on this YouTube channelhttps://youtube.com/c/TimelineChannel
Their documentaries on the Napoleonic Wars are amazing, cant recommend them enough.

I play the audiobooks when I am working on guns. 5 hours goes by really fast.

Ok, barrel is practically there. I need to bend the tang, which is no big deal. I’ve read around the forum and turns out I don’t even need heat to bend the tang. However, there are holes in the lock mortise and the rear of the barrel is sitting on some very thin wood. Of course I’d like to strengthen the stock. Below the rear of the barrel channel, there is an empty space, kind of like a ramrod channel. Since the ramrod won’t sit that far back, I plan on gluing some wood in place so the stock is a lot stronger and the barrel can sit on something that is more than 1/64” thick. I also plan on putting acraglas in the channel, as I hear is strengthens the stock as well as beds it. Pics!

looking good!
Remember that most of the strength comes from the barrel itself.

Update:
I decided that I am going to use heat on the tang, as cold bending it did not work. I looked around this forum and it turns out I should have filed the tang to be thinner. It is too late for that, as the mortise I made for the tang is too deep for me to make such a change. Should have the tang bent and looking nice by next weekend.

Monkeyman said:

Update:
I decided that I am going to use heat on the tang, as cold bending it did not work. I looked around this forum and it turns out I should have filed the tang to be thinner. It is too late for that, as the mortise I made for the tang is too deep for me to make such a change. Should have the tang bent and looking nice by next weekend.

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Looks to me that tou just need to file some off thr top if it is in deep enough.
Not sure its right but that was the only way i was going to get a nice even curve in mine.

LawrenceA said:

Looks to me that tou just need to file some off thr top if it is in deep enough.
Not sure its right but that was the only way i was going to get a nice even curve in mine.

Click to expand...

That would be the case, except the bottom of the tang (at the bottom of the barrel) is touching the bottom of the barrel channel with the rest of the barrel. The top part of the tang (the one that is shown in the pictures) is only partially touching the mortise I chiseled out, meaning it should be bent.

Yes. Yes it does.
Is shortening the tang some a useful consideration?
Mine bent by putting the end in a padded vice to where i wanted the bend. Applying a little pressure using the barrel then striking the tang with a soft hammer.

If you are hammering on a finished surface, make sure to face your hammer. file it and then smooth it. If you don't, the hammer face will transfer all the dings in it to your surface. You're building a gun, not a house.

LawrenceA said:

Yes. Yes it does.
Is shortening the tang some a useful consideration?
Mine bent by putting the end in a padded vice to where i wanted the bend. Applying a little pressure using the barrel then striking the tang with a soft hammer.

Click to expand...

Col. Batguano said:

If you are hammering on a finished surface, make sure to face your hammer. file it and then smooth it. If you don't, the hammer face will transfer all the dings in it to your surface. You're building a gun, not a house.

Click to expand...

Both good points. Shortening wouldn't work, tang mortise is basically the exact size of the tang. Facing the hammer is also a great idea. I have a family friend who is a professional metalworker with over 20 years of experience, including making firearms. Since he has the torch, I'm going to take it to him and we are going to figure it out.

C&Rsenal (the You Tube series about arms leading up to and used in the Great War) has a spinoff series with a Gunmaker named Mark Novak. He has a series under the "Anvil" name. I can't tell you which one it is (because I've seen them all) he shows how to "face" a hammer, but the process is pretty simple. File it, sand it with increasingly fine wet sand paper, and you're done. I wouldn't think you need to go past 600 grit. At least I never have.

Col. Batguano said:

C&Rsenal (the You Tube series about arms leading up to and used in the Great War) has a spinoff series with a Gunmaker named Mark Novak. He has a series under the "Anvil" name. I can't tell you which one it is (because I've seen them all) he shows how to "face" a hammer, but the process is pretty simple. File it, sand it with increasingly fine wet sand paper, and you're done. I wouldn't think you need to go past 600 grit. At least I never have.

Click to expand...

Do this myself basicallt make the hammer face as polished as you wish to transfer.
It still can leave divits but shiny ones.
Facing then adding a couple of layers of tape really helps reduce impact marks.