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I make my own sites. U can make a new front blade make sure u put a little leg on the bottom in the center of the new blade. Cut the sight off the base then drill a small hole to a accommodate the leg on the blade, then secure the blade in a vise with the base on the top of the vise. Peen over...
Each rod has a purpose. A range rod can be used for loading, cleaning and pulling a ball provided u have the right attachments. Also, make sure you have a muzzle protector. The wood rod is for field use only mainly just for loading it may have provisions on one end for a cleaning jag.
Put some kind of coloring on the face of the plug then thread into the barrel. Then remove to see if is hitting the shoulder of the inside of the barrel (rifling portion) if so go with it.
If u are shooting minnies you need to size the bullet 1 to 2 ths. under bore size. You need to find out the bore size and go from there. In addition the base plug needs to modified . Moose molds sells a mold with this modification, plus you can get the gun to shoot with a lot less powder.
The frizzen has to be moved back. Had it happen with a Davis early Jaeger lock. I tapped and inserted a screw in the frizzen hole then jigged it up and relocated the hole. I did it with the frizzen jigged up in the lock assy. The only problem I had I lost the frizzen screw threads. Had to go to...
If it's the lock bolt take a round file and file a groove in it where the ramrod hits. You will have to insert it and time, mark the bolt so it's in the right position so u can insert the ramrod.
I would try to get a hold of the manufacture. You would probably be opening a can of worms in getting a different manufactures cylinder and spending more money. The cylinder is probably not indexed right.